Replacing gearbox side CV boot

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My Name: ultra2extreme

Contributor
Posts: 15
Joined: Mon May 20, 2019 7:54 pm
Model: C3 2009-2013, New shape (A51)
Year: 2011 (11)
Engine Size: 1.4
Fuel Type: Diesel
Mileage: 80000
Trim Level: VTR+
Gearbox: Manual 5 speed
DPF: No
LHD or RHD: RHD (UK)
Engine name: DV4 diesel (70 PS)

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Hey guys, my 2011 C3 VTR+ 1.4 diesel failed a MOT recently just a few bits that im pretty capable of doing (broken spring, tie rod outer and a tyre) but also the CV boot inner has split on that side. So its basically a disassembly of the driver side strut.

No issue there but ive never taken a drive shaft out of the box before and to do the boot im guessing ill have to disconnect it. Any tips? And importantly will i have to drain the box oil? Some say sealed others say itll leak oil. Also will i need to take off the hub nut? Ive worked on cars where you have only had to drop the wishbone to slide out the shaft but some videos ive seen on similar cars show the removal of the hub nut.

Any help and advice appreciated.
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My Name: C3driver52

Guru
Posts: 2013
Joined: Sat Apr 30, 2011 7:40 pm
Model: C3 2002-2005, Original shape model
Year: 2003 (03)
Engine Size: 1.4 i
Fuel Type: Petrol
Mileage: 79984
Trim Level: VTR+
Gearbox: Manual 5 speed
DPF: No
LHD or RHD: RHD (UK)
Engine name: TU3 (75 PS)
Has thanked: 146 times
Been thanked: 78 times

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ultra2extreme wrote: Mon May 20, 2019 8:02 pm No issue there but ive never taken a drive shaft out of the box before and to do the boot im guessing ill have to disconnect it. Any tips?
Hi ultra2extreme

Drain the gearbox oil

Remove the shaft - it just pulls out from the gearbox

Replace the gearbox to shaft oil seal with a new one.

Disassemble the shaft by cutting the CV boot strap and it will come apart (full of grease).

Refit the reconditioned shaft,

refill the gearbox oil.
ultra2extreme wrote: Mon May 20, 2019 8:02 pm Also will i need to take off the hub nut?
Yes, you need to do this to get the drive shaft out, so you can get it on the bench to change the inner boot,

It can be easier to replace the whole shaft as an exchange, but costs a bit more for the convenience, but for me, it is well worth the extra ;)
My Name: ultra2extreme

Contributor
Posts: 15
Joined: Mon May 20, 2019 7:54 pm
Model: C3 2009-2013, New shape (A51)
Year: 2011 (11)
Engine Size: 1.4
Fuel Type: Diesel
Mileage: 80000
Trim Level: VTR+
Gearbox: Manual 5 speed
DPF: No
LHD or RHD: RHD (UK)
Engine name: DV4 diesel (70 PS)

Post

C3driver52 wrote: Mon May 20, 2019 8:40 pm
ultra2extreme wrote: Mon May 20, 2019 8:02 pm No issue there but ive never taken a drive shaft out of the box before and to do the boot im guessing ill have to disconnect it. Any tips?
Hi ultra2extreme

Drain the gearbox oil

Remove the shaft - it just pulls out from the gearbox

Replace the gearbox to shaft oil seal with a new one.

Disassemble the shaft by cutting the CV boot strap and it will come apart (full of grease).

Refit the reconditioned shaft,

refill the gearbox oil.
ultra2extreme wrote: Mon May 20, 2019 8:02 pm Also will i need to take off the hub nut?
Yes, you need to do this to get the drive shaft out, so you can get it on the bench to change the inner boot,

It can be easier to replace the whole shaft as an exchange, but costs a bit more for the convenience, but for me, it is well worth the extra ;)
Thanks so much for the reply, as a new member very grateful. On reflection i certainly could have just replaced the driveshaft, my attitude is much like yours if it makes it easier dont muck about! but i'm now short on time to order anything and the boot is on the way so i guess i can treat it as a learning exercise this time as ive never done one, next time ill do the whole shaft.
My Name: ultra2extreme

Contributor
Posts: 15
Joined: Mon May 20, 2019 7:54 pm
Model: C3 2009-2013, New shape (A51)
Year: 2011 (11)
Engine Size: 1.4
Fuel Type: Diesel
Mileage: 80000
Trim Level: VTR+
Gearbox: Manual 5 speed
DPF: No
LHD or RHD: RHD (UK)
Engine name: DV4 diesel (70 PS)

Post

is the bolt above the driveshaft the filler for the Gearbox?
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20190526_175430.jpg
User avatar
My Name: C3driver52

Guru
Posts: 2013
Joined: Sat Apr 30, 2011 7:40 pm
Model: C3 2002-2005, Original shape model
Year: 2003 (03)
Engine Size: 1.4 i
Fuel Type: Petrol
Mileage: 79984
Trim Level: VTR+
Gearbox: Manual 5 speed
DPF: No
LHD or RHD: RHD (UK)
Engine name: TU3 (75 PS)
Has thanked: 146 times
Been thanked: 78 times

Post

ultra2extreme wrote: Sun May 26, 2019 5:05 pm is the bolt above the driveshaft the filler for the Gearbox?

https://photos.app.goo.gl/
See how to attach pictures to the forum
My Name: ultra2extreme

Contributor
Posts: 15
Joined: Mon May 20, 2019 7:54 pm
Model: C3 2009-2013, New shape (A51)
Year: 2011 (11)
Engine Size: 1.4
Fuel Type: Diesel
Mileage: 80000
Trim Level: VTR+
Gearbox: Manual 5 speed
DPF: No
LHD or RHD: RHD (UK)
Engine name: DV4 diesel (70 PS)

Post

C3driver52 wrote: Sun May 26, 2019 7:17 pm
ultra2extreme wrote: Sun May 26, 2019 5:05 pm is the bolt above the driveshaft the filler for the Gearbox?

https://photos.app.goo.gl
See how to attach pictures to the forum
Thanks m8, i dont use forums much these days, in the old days direct insertion would have been a no no due to resolution. Great tip
My Name: ultra2extreme

Contributor
Posts: 15
Joined: Mon May 20, 2019 7:54 pm
Model: C3 2009-2013, New shape (A51)
Year: 2011 (11)
Engine Size: 1.4
Fuel Type: Diesel
Mileage: 80000
Trim Level: VTR+
Gearbox: Manual 5 speed
DPF: No
LHD or RHD: RHD (UK)
Engine name: DV4 diesel (70 PS)

Post

C3driver52 wrote: Mon May 20, 2019 8:40 pm
ultra2extreme wrote: Mon May 20, 2019 8:02 pm No issue there but ive never taken a drive shaft out of the box before and to do the boot im guessing ill have to disconnect it. Any tips?
Hi ultra2extreme

Drain the gearbox oil

Remove the shaft - it just pulls out from the gearbox

Replace the gearbox to shaft oil seal with a new one.

Disassemble the shaft by cutting the CV boot strap and it will come apart (full of grease).

Refit the reconditioned shaft,

refill the gearbox oil.
ultra2extreme wrote: Mon May 20, 2019 8:02 pm Also will i need to take off the hub nut?
Yes, you need to do this to get the drive shaft out, so you can get it on the bench to change the inner boot,

It can be easier to replace the whole shaft as an exchange, but costs a bit more for the convenience, but for me, it is well worth the extra ;)
Help! i opted to change the shaft as recommended for the one you linked. But im seeing, while jacked up, the CV boot on the wheel side is rubbing, quite badly, on the anti roll / sway bar :/
User avatar
My Name: C3driver52

Guru
Posts: 2013
Joined: Sat Apr 30, 2011 7:40 pm
Model: C3 2002-2005, Original shape model
Year: 2003 (03)
Engine Size: 1.4 i
Fuel Type: Petrol
Mileage: 79984
Trim Level: VTR+
Gearbox: Manual 5 speed
DPF: No
LHD or RHD: RHD (UK)
Engine name: TU3 (75 PS)
Has thanked: 146 times
Been thanked: 78 times

Post

ultra2extreme wrote: Tue May 28, 2019 10:17 pm Help! i opted to change the shaft as recommended for the one you linked. But im seeing, while jacked up, the CV boot on the wheel side is rubbing, quite badly, on the anti roll / sway bar :/
Hi ultra2extreme,

Did you get it fitted ok in the end?
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