Changing Rear Brake Discs
Forum rules
One question per topic.
No Engine questions
Think: Manual Gearbox, Seats, Bodywork, Lighting, Interior, A/C, Heater, Wheels, Steering, Brakes, Tyres and Suspension
One question per topic.
No Engine questions
Think: Manual Gearbox, Seats, Bodywork, Lighting, Interior, A/C, Heater, Wheels, Steering, Brakes, Tyres and Suspension
-
- Posts: 15
- Joined: Sun May 17, 2015 10:54 am
- Model: C3 2002-2005, Original shape model
- Year: 2003 (03)
- Engine Size: 1.4
- Fuel Type: Diesel
- Mileage: 124000
- Gearbox: Manual 5 speed
- DPF: No
- LHD or RHD: LHD (Europe)
Done a search on this forum, and can't find an answer, so apologies if this has been asked before……
Need to change rear discs and pads on a 2002 1.4 HDi…….
Do the callipers need to be wound back in rather than just pressed?
If so is there a specific wind back tool needed, or will any of the generic ones off eBay etc do?
Need to change rear discs and pads on a 2002 1.4 HDi…….
Do the callipers need to be wound back in rather than just pressed?
If so is there a specific wind back tool needed, or will any of the generic ones off eBay etc do?
-
- Posts: 2013
- Joined: Sat Apr 30, 2011 7:40 pm
- Model: C3 2002-2005, Original shape model
- Year: 2003 (03)
- Engine Size: 1.4 i
- Fuel Type: Petrol
- Mileage: 79984
- Gearbox: Manual 5 speed
- DPF: No
- LHD or RHD: RHD (UK)
- Engine name: TU3 (75 PS)
- Has thanked: 146 times
- Been thanked: 78 times
They need pressing in with a basic brake rewind tool, like these ones from eBay (here).matk wrote:Need to change rear discs and pads on a 2002 1.4 HDi…….
Do the callipers need to be wound back in rather than just pressed?
This is the brake rewind tool in action on the rear calipers.
-
- Posts: 15
- Joined: Sun May 17, 2015 10:54 am
- Model: C3 2002-2005, Original shape model
- Year: 2003 (03)
- Engine Size: 1.4
- Fuel Type: Diesel
- Mileage: 124000
- Gearbox: Manual 5 speed
- DPF: No
- LHD or RHD: LHD (Europe)
Thanks for that, its 's I thought.
Do you happen to know if they wind in clockwise or anti-clockwise?
Many thanks for your post.
Do you happen to know if they wind in clockwise or anti-clockwise?
Many thanks for your post.
-
- Posts: 2013
- Joined: Sat Apr 30, 2011 7:40 pm
- Model: C3 2002-2005, Original shape model
- Year: 2003 (03)
- Engine Size: 1.4 i
- Fuel Type: Petrol
- Mileage: 79984
- Gearbox: Manual 5 speed
- DPF: No
- LHD or RHD: RHD (UK)
- Engine name: TU3 (75 PS)
- Has thanked: 146 times
- Been thanked: 78 times
matk wrote:Thanks for that, its 's I thought.
Do you happen to know if they wind in clockwise or anti-clockwise?
You turn the tool clockwise and the piston is pressed back into the caliper.C3driver52 wrote:They need pressing in
The piston doesn't need to rotate, it just needs even pressure over the surface of the piston to drive it back without doing damage.
The rotation of the tool is to drive the press along the thread.
Use the 'clockwise tool' from the set and the piston is rotated as it is pressed back into the caliper. Mine used the number 7 adaptor to fit well.
-
- Posts: 15
- Joined: Sun May 17, 2015 10:54 am
- Model: C3 2002-2005, Original shape model
- Year: 2003 (03)
- Engine Size: 1.4
- Fuel Type: Diesel
- Mileage: 124000
- Gearbox: Manual 5 speed
- DPF: No
- LHD or RHD: LHD (Europe)
Thanks again for the reply...
Just so I can be clear then, the caliper piston presses straight back in, without any rotation? I was expecting to have to rotate so as to retract the handbrake adjustment?
If it does go straight back, I appreciate the tools you linked to, make the job a lot easier, but any reason I cant just use molegrips or a C Clamp, like I'd do on the fronts?
Just so I can be clear then, the caliper piston presses straight back in, without any rotation? I was expecting to have to rotate so as to retract the handbrake adjustment?
If it does go straight back, I appreciate the tools you linked to, make the job a lot easier, but any reason I cant just use molegrips or a C Clamp, like I'd do on the fronts?
-
- Posts: 2013
- Joined: Sat Apr 30, 2011 7:40 pm
- Model: C3 2002-2005, Original shape model
- Year: 2003 (03)
- Engine Size: 1.4 i
- Fuel Type: Petrol
- Mileage: 79984
- Gearbox: Manual 5 speed
- DPF: No
- LHD or RHD: RHD (UK)
- Engine name: TU3 (75 PS)
- Has thanked: 146 times
- Been thanked: 78 times
Haynes says it rotates clockwise as it pushes back in.matk wrote:Just so I can be clear then, the caliper piston presses straight back in, without any rotation? I was expecting to have to rotate so as to retract the handbrake adjustment?
When I did mime a while ago, I just turned the tool clockwise and let the piston get driven back into the caliper and if it rotated, I don't recall it

So this was a bit misleading, sorry.C3driver52 wrote:The piston doesn't need to rotate, it just needs even pressure over the surface of the piston to drive it back without doing damage.
The Citroen tool for the job is 0805.JZ but I don't have a picture of it.
Haynes also mention that its worth connecting up the bleed nipple and releasing the pressure through the bleed system to avoid pushing dirty fluid into the ABS unit.
I don't like to use mole grips because its not guaranteed that the piston goes back parallel so you can put odd loadings on the seals. Same goes for levering the piston with screwdriversmatk wrote:If it does go straight back, I appreciate the tools you linked to, make the job a lot easier, but any reason I cant just use molegrips or a C Clamp, like I'd do on the fronts?

The brake rewind kits are so cheap, come with left and right handed threads and will do the fronts too making things easy and less chance of putting odd loadings on the hydraulic seals.
-
- Posts: 15
- Joined: Sun May 17, 2015 10:54 am
- Model: C3 2002-2005, Original shape model
- Year: 2003 (03)
- Engine Size: 1.4
- Fuel Type: Diesel
- Mileage: 124000
- Gearbox: Manual 5 speed
- DPF: No
- LHD or RHD: LHD (Europe)
Right got you, totally understand now, thanks again for your help, forewarned is forearmed lol!
-
- Posts: 2013
- Joined: Sat Apr 30, 2011 7:40 pm
- Model: C3 2002-2005, Original shape model
- Year: 2003 (03)
- Engine Size: 1.4 i
- Fuel Type: Petrol
- Mileage: 79984
- Gearbox: Manual 5 speed
- DPF: No
- LHD or RHD: RHD (UK)
- Engine name: TU3 (75 PS)
- Has thanked: 146 times
- Been thanked: 78 times
No problem, sorry it got off to a slow start.matk wrote:Right got you, totally understand now, thanks again for your help, forewarned is forearmed lol!
-
- Posts: 3547
- Joined: Sat Jul 23, 2011 3:47 pm
- Model: C3 2002-2005, Original shape model
- Year: 2002 (52)
- Engine Size: 1.4 (16v)
- Fuel Type: Diesel
- Mileage: 100000
- Gearbox: Manual 5 speed
- DPF: No
- LHD or RHD: RHD (UK)
- Engine name: DV4 16-valve diesel (90 PS)
- Has thanked: 356 times
- Been thanked: 139 times
You will need a 15mm open ended spanner that is not too thick to lock the nut while the bolt is removed to unmount the calliper.
When you have the calliper dismounted, remove the upper and lower rubber bellows and the bars they are attached to. This will need cleaning and re-greasing if the grease has dried. You may need new rubbers if the grease is contaminated.
You can get a kit of those parts here on ebay - the rubbers, bolts and slider pins.
When you have the calliper dismounted, remove the upper and lower rubber bellows and the bars they are attached to. This will need cleaning and re-greasing if the grease has dried. You may need new rubbers if the grease is contaminated.
You can get a kit of those parts here on ebay - the rubbers, bolts and slider pins.
You can add an avatar to your account - Avatar or change your vehicle details - Car Bio or even add a signature to your posts - Signature. But this is not all you can do in the User Control Panel 

-
- Posts: 3547
- Joined: Sat Jul 23, 2011 3:47 pm
- Model: C3 2002-2005, Original shape model
- Year: 2002 (52)
- Engine Size: 1.4 (16v)
- Fuel Type: Diesel
- Mileage: 100000
- Gearbox: Manual 5 speed
- DPF: No
- LHD or RHD: RHD (UK)
- Engine name: DV4 16-valve diesel (90 PS)
- Has thanked: 356 times
- Been thanked: 139 times
You can add an avatar to your account - Avatar or change your vehicle details - Car Bio or even add a signature to your posts - Signature. But this is not all you can do in the User Control Panel 

-
- Similar Topics
- Replies
- Views
- Last post
-
- 1 Replies
- 157 Views
-
Last post by Arfur Dent
-
- 12 Replies
- 489 Views
-
Last post by C3driver52
-
- 4 Replies
- 79 Views
-
Last post by routemaster1
-
- 6 Replies
- 3649 Views
-
Last post by MrX
-
- 20 Replies
- 4706 Views
-
Last post by CTHarrison123