How long can a Sensodrive Clutch last?
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glend1450 - Posts: 32
- Joined: Fri Jan 06, 2023 11:43 pm
- Model: C3 Pluriel - with or without roof
- Year: 2005 (05)
- Engine Size: 1.6 (16v)
- Fuel Type: Petrol
- Mileage: 60000
- Gearbox: SensoDrive
- DPF: No
- LHD or RHD: RHD
- Engine name: TU5 16-valve (110 PS)
- Been thanked: 24 times
How long does, or can, the single disk clutch last, when controlled by the system as it is? It shows no issues so far, no shutter, slippage, etc that I can detect. Previous manual transmission single clutch vehicles I have owned, usually require a new clutch after about 120000kms. I would like to hear about life span of this clutch from Sensodrive owners.
Thanks
GD
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My Name:
Arfur Dent - Posts: 3636
- Joined: Sat Jul 23, 2011 3:47 pm
- Model: C3 2002-2005, Original shape model
- Year: 2002 (52)
- Engine Size: 1.4 (16v)
- Fuel Type: Diesel
- Mileage: 100000
- Gearbox: Manual 5 speed
- DPF: No
- LHD or RHD: RHD (UK)
- Engine name: DV4 16-valve diesel (90 PS)
- Has thanked: 402 times
- Been thanked: 148 times
I would say 200k miles or more for a clutch plate controlled by the robot . But it's not usually the plate friction material that fails on the sensodrive.

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glend1450 - Posts: 32
- Joined: Fri Jan 06, 2023 11:43 pm
- Model: C3 Pluriel - with or without roof
- Year: 2005 (05)
- Engine Size: 1.6 (16v)
- Fuel Type: Petrol
- Mileage: 60000
- Gearbox: SensoDrive
- DPF: No
- LHD or RHD: RHD
- Engine name: TU5 16-valve (110 PS)
- Been thanked: 24 times
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My Name:
Ozvtr - Posts: 1336
- Joined: Wed Jul 10, 2019 3:31 am
- Model: C3 2002-2005, Original shape model
- Year: 2003 (53)
- Engine Size: 1.4 (8v)
- Fuel Type: Petrol
- Mileage: 80000
- Gearbox: Automatic PRND
- DPF: No
- LHD or RHD: RHD
- Engine name: TU3 (75 PS)
- Location: Brisbane, Australia.
- Has thanked: 80 times
- Been thanked: 418 times
What part of Aus are you from?glend1450 wrote: ↑Mon Jul 17, 2023 6:28 am How long does, or can, the single disk clutch last, when controlled by the system as it is? It shows no issues so far, no shutter, slippage, etc that I can detect. Previous manual transmission single clutch vehicles I have owned, usually require a new clutch after about 120000kms.
The clutch plate in the sensodrive is exactly the same as any other manual car. So it will last as long as any other manual clutch.
The question is; how was the car driven?
You are right, I would expect the clutch to last 'about' 100,000+ Km.
The clutch can be changed the same as any other clutch...but the clutch actuator is a problem. The actuator needs to be 'set' by a LEXIA or Diagbox scanner before removal. OR opened up and reset manually before re-installation. Otherwise the "wear compensator" won't work.
Fortunately there are a bazillion youtube videos on opening and resetting the actuator (mostly Russian!).
Any grease monkey can change the clutch, it's the actuator that trips them up.
But back to the lifespan of the clutch, how long is a piece of string? Just be prepared to change it when it needs changing.
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glend1450 - Posts: 32
- Joined: Fri Jan 06, 2023 11:43 pm
- Model: C3 Pluriel - with or without roof
- Year: 2005 (05)
- Engine Size: 1.6 (16v)
- Fuel Type: Petrol
- Mileage: 60000
- Gearbox: SensoDrive
- DPF: No
- LHD or RHD: RHD
- Engine name: TU5 16-valve (110 PS)
- Been thanked: 24 times
Lets face it, these are not high end collectable (yet, haha).
As to your question, I am at Lake Macquarie, NSW.
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My Name:
Ozvtr - Posts: 1336
- Joined: Wed Jul 10, 2019 3:31 am
- Model: C3 2002-2005, Original shape model
- Year: 2003 (53)
- Engine Size: 1.4 (8v)
- Fuel Type: Petrol
- Mileage: 80000
- Gearbox: Automatic PRND
- DPF: No
- LHD or RHD: RHD
- Engine name: TU3 (75 PS)
- Location: Brisbane, Australia.
- Has thanked: 80 times
- Been thanked: 418 times
There are the dealers. And there are the odd independents here and there who trained in Europe.
You could get onto the "aussiefrogs" forum and ask around. They will quickly tell you who's good and who's bad in your area.
I'm in Brizzy, well, Ipswich actually.
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